Archive for the ‘Improvement Tools’ Category

7 Obstacles that Prevent Companies from Growing

Friday, January 21st, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Obstacle #1: Spending Too Much Time with Draggers, Too Little Time with High Performers

One of the top seven mistakes leaders make is spending a disproportionate amount of time with the lowest performers.  At Definity Partners, we call these employees “draggers.” They represent about only 10% of the workforce.  The next employee tier is called “followers.” These individuals represent 80% of the workforce. Finally, the top-tier is called “performers” and they represent the final 10% of employees.

Performers are often complainers. They are frustrated that their efforts have gone un-noticed or under-appreciated. They are confused as to why they are being ignored. They’re mad at the level of performance of their peers and they can’t understand why low performance is being accepted.  While you may not always like their attitude, it can be a clue that the leaders in the company aren’t effectively doing their job. Frustrated performers usually traverse one of two paths. They either take their talents elsewhere or they give only what they need to give as opposed to what they are able to give.

Leaders distinguish themselves from managers by inspiring performers to a higher level. By spending more time developing top performers rather than correcting draggers, leaders can raise the organizational standard.  It’s a chain reaction. Performers improve, and as the name insinuates, the followers will move up the ladder to close the gap.  It then becomes apparent to the draggers that if they don’t improve, they will be forced to leave.

So why do so many managers get stuck with the draggers? It is because managers are trained problem solvers. This is one of the hardest behaviors to change on the way to becoming a leader, but they have to understand what they give up in their campaign to improve the draggers.  They sacrifice the opportunity to develop inspired talent that will raise the level of the entire group.

Here’s an exercise. Write down the names of all of your top performers. If you had to start a new organization and could only take 10% of your employees with you, who would they be? Have a conversation with these individuals and ask them what their frustrations are. Analyze what their answers say about the organization, about you. Then, go out and remove as many of those obstacles and frustrations as you can.

If they see you remove those frustrations and make improvements quickly, they will have confidence to bring new ideas that improve the organization. When you have a confident, talented group of individuals striving to reach higher levels, you have a stronger, more innovative company.  Instead of being down in the weeds with the draggers, your time will be freed to focus on improvements and growth opportunities that are more invigorating personally and more important to your company.

So, one more question to answer. Are you a manager or are you a leader? What do your daily interactions tell you?

Remember the Forgotten II

Thursday, December 30th, 2010

Part two of a three part series on Proactive Improvement

Blog Article Written By: Dave Mills, Managing Partner – Columbus

In our last conversation, we discussed how supplier relationships are a common “forgotten” element of many businesses. Did you have a chance to think about any other forgotten elements of your business? What were they?

It seems that even the President has been thinking about what he forgot in 2010 so he can focus on how to most effectively spend his time in 2011. According to senior advisor Valerie Jarrett, “the President’s ‘biggest regret’ was that because of economic turmoil – ‘he had to spend almost every waking hour in Washington working on solving that crisis.’”

For Obama, spending his time almost exclusively with politicians and advisors meant he was not connecting with the public, something that, over time, could diminish his chances of re-election. What are the implications of the forgotten elements of your business?

Let’s analyze customer relationships. As a good businessperson, you know the value of spending time with customers. But how deeply do you delve into those relationships? We have found that engaging deeply with customers is usually forgotten.

With superficial relationships, it’s what you miss that matters. Specifically, you miss an opportunity to gather market intelligence and consumer insights. Your customers have a valuable perspective. They can provide information about potential future demand that is important to keep in mind when budgeting, scheduling and purchasing. They can also help you identify product improvements and gaps in the marketplace.

Consider this story from our friend Ron Stibich, President of ITW Fibre Glass Evercoat. Stibich’s team has spent hundreds of hours with customers observing them using ITW products.  By dissecting the customers’ behavior and processes, his team gained a better understanding of how the products were being used and what problems occurred in the process.  This knowledge lead to new and improved products.

Many times, Stichich’s customers hadn’t been able to articulate that they needed anything new. They had accepted the products as they were. By remembering to engage deeply with customers, ITW found new opportunities to lead the industry.

Like the President, the emergency of the day can prevent you from spending time on other important business matters. Great leaders have to learn to juggle them all. How well do you handle all of the elements of your business?

In the last blog of our series, we will be going through our proven strategy that allows leaders to have confidence in their middle managers so they can step away from the daily Run to turn their attention to future focused matters that can lead to growth. Do you have the time to join us for that helpful conversation?

Remember the Forgotten

Thursday, December 16th, 2010

Part one of a three part series on Proactive Improvement

Blog Article Written By: Dave Mills, Managing Partner – Columbus

You’ve seen the movie Home Alone haven’t you? With 14 other people in the house and a litany of other issues, the McCalister’s youngest son Kevin was simply out of mind when the rush was on to get to the airport.

So, what Home Alone moments are you having in your business? What’s being forgotten? Why?  At what cost?  I like to ask those kinds of questions when meeting with clients. Recently, I have been asking this question, “In 2005, if you knew what you know now, what would you do differently?” One of the most frequent responses is, “I would seek out better suppliers.”

 Don’t you find that suppliers are among the most forgotten business relationships?  Most people I meet with measure supplier performance on reliability and quality.  These are important metrics but they are reactive.  What if you added the proactive criteria of flexibility and responsiveness to the list?  If you spend time getting to know your suppliers, you can discover their capabilities to scale-up or scale-down to stay synchronized with the changing needs of your business.  The up front work involved with developing a responsive supplier relationship can save time, trouble and money in the future.  And unlike the McCalister’s Christmas trip, any previously established plans won’t have to be scrapped or pushed back because the supplier was forgotten in the rush.

 Here’s a link to a great example of how supplier management made a huge difference for one of our clients.  O’Gara, Hess and Eisenhardt was the subject of a 2004, “Industry Week” article about supplier improvements.  The changes positioned the company to expand production of military HMMMVs from 20 per month to over 750 per month in less than a year. 

How much of your team’s time in the past 30 days was spent on proactive supplier improvements? How much time was spent on expediting? How much time was wasted making up for the errors in your supply chain? What was the dollar cost and what kind of drain did it place on your talent resources? What could your people have been doing instead?

Keep those answers in mind for our next post, as we discuss some other “forgottens” and what happens when parts of your business are left Home Alone.

Run-Improve-Grow™ is more critical now than 10 years ago when first introduced by Ray Attiyah, Founder and Chief Innovation Officer, Definity Partners.

Wednesday, July 28th, 2010

Ray Attiyah, Founder & CIO, Chief Innovation Officer

Growth & success is best seen by those who embraced RIG before challenging times.

Life often shows us how foundational problems tend to surface during challenging times– both in our personal and business lives.  Foundational problems are those that have been a problem from the beginning, but are either not visible to everyone or are ignored until they cause major disruptions.  At the office, unnecessary overhead costs and the inability of managers to execute on important initiatives due to daily problems are two symptoms of foundational problems that become more evident during declining periods.  These two symptoms are interconnected given they both reflect on organization’s performance in three areas:

  1. Designing growth-minded management systems
  2. Communicating high expectations for their team to flawlessly execute without management
  3. Building robust and bulletproof execution and improvement processes.

During challenging times, more pressure is placed on financial results which lead to reviewing overhead and their effectiveness.  When many organizations review what their managers are doing, they realize rather than working to introduce new offerings and products or implement the right improvements, they are spending more time than they should on daily responsibilities.  This leads to questioning the effectiveness of their front line leaders.

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Click on the icon for more information on Run Improve Grow.

After analyzing hundreds of improvement strategies from many of the best organizations & leaders  over the years, the analysis shows too much time from senior managers is involved in leading and initiating the improvements.  These organizations are proud of their improvements and success.  However, to be clear, what is needed is the standard of not only what improvements need to be realized, but how these improvements need to be executed.  During challenging times, senior leaders need to focus on growth, the external market environment, and innovation to maintain their relevancy, margins, and strategic position.  Therefore, a higher improvement standard that drives innovation is needed.  During challenging times, innovation becomes more valuable.  Despite the fact that most people agree with innovating, innovation is difficult when there is no crisis.  One way to innovate in any situation is to change this standard of “what is good” and challenge your group to ask “what’s next?” during good times.

In reaching these higher standards, Leaders have focused more on GROW rather than IMPROVE while their managers needed to be focused on IMPROVE rather than RUN.  Many of the organizations that I have worked with now establish Run-Improve-Grow expectations in their job descriptions.  Some include them on their organizational charts.  Some even measure their leadership time each week to ensure they are “adding value”.  Why wouldn’t you measure the productivity of your leadership team?  Do you only expect your front line to be measured?  I am proud of these leaders who inspired their organizations to fully utilize Run-Improve-Grow™ over the past 10 years.  Not only have they realized sustainable improvement results, but they have also created a competitive advantage to gain market share.  This is a proven management tool for raising the standard and expectations for any organization.

Just imagine where you would be had you implemented Run-Improve-Grow™ 10 years ago too.  How much more predictable and more in your control would your business life be?  How would this business life affect your personal life too?  It’s not too late for others to realize the power of Run-Improve-Grow™.

© 2010 Definity Partners, LLC. All rights reserved.

Foundational Problems Critical to Eliminate. Pre-existing problems burden managers and frustrate top talent by Ray Attiyah, Founder and Chief Innovation Officer, Definity Partners.

Tuesday, July 13th, 2010

Seemingly minor issues that you thought were resolved can re-emerge and morph into critical liabilities for organizations.  These are especially problematic during major changes in business cycles such as quick downturns or rapid surges. Do some of these statements resonate with you?

  • “I can’t trust our forecast.  We need better information.”
  • “Our products have become commodities.  We need new products with better margins.”
  •  “Our markets are shrinking.  We need to learn how to sell to new customers in growing industries.”
  • “These suppliers are late.  We need more reliable partners.”
  • “These reports don’t help me make decisions.  We need to better utilize our (ERP) system.”
  • “Our customers don’t trust us as we rarely hit commitment dates.  Delivery performance needs to improve.”
  • “Our customers selected our competition.  We need to improve our quality and performance.”

At a time when business leaders are demanding more out of their managers to improve and grow the organization, old problems burden daily schedules.  Are your talented (and higher-paid) managers feeling stressed?  Has downsizing drastically altered the workload among key managers and employees? 

These situations have surfaced for a number of reasons:

  1. Many problems were previously “managed” every day by the dedicated staff, some of whom are no longer with the company.  I use the word “managed” because it better represents how many people dealt with problems.  Rather than eliminating the problems, they created processes to manage them.
  2. Business has become more competitive. Therefore, what was once “not a problem” now is.  Customers are no longer willing to accept what was once standard.  The measure of success has risen and turned what was once acceptable to unacceptable.  Some people have yet to realize this fact.
  3. Volume is lower, and financial performance can no longer hide behind other numbers.  Risen tide lifts all ships.  The tide has receded and managers who measured success only by numbers are realizing that is not how excellence is achieved.
  4. Volume is higher (or surging without notice), and our systems are stressed.  Our business systems were designed years ago based on old business assumptions.  These assumptions have changed.  Designing a new business model is not a skill many people have.

Think of these problems as cracks in a dam.  With increased pressure, these cracks become small holes and begin to leak.  These leaks require daily attention to prevent a flood.  In the past, small holes were handled by staff members who had the time to stick a finger in a leak and clean up.  Now the cracks are getting larger and are being discovered in greater numbers due to greater demands on the dam – and at a time when there are fewer hands available. To prevent a crisis and support the remaining staff, managers begin to stick their own fingers in the leaks.  Worst of all, managers who were able to look above the mountains and plan the future are now in the valley urgently helping to prevent a major catastrophe. 

What’s the cost of well-paid managers subsidizing bad processes?

Leaders who set high standards are not surprised by the level of challenges.  These leaders are demanding more than financial results – they demand excellence in execution.  However, the majority of managers only now realize how many problems have been an integral part of their organizations.  Organizations dealing with rapid growth or a sudden crisis (not unlike the rising water in a flash flood) experience more of the effects of existing foundational problems. 

BP’s catastrophic failure in the Gulf of Mexico is a perfect example of longstanding foundational problems affecting business performance.  BP had numerous safety incidents prior to the Deepwater Horizon disaster.  Over a three-year period, it’s been reported, BP had 760 “egregious, willful” safety violations.  During that same period, Exxon Mobil had one comparable citation.  The failure in the Gulf of Mexico should not have been a surprise based on BP’s track record.  Now, while Exxon Mobil leaders continue to execute their growth plan and demonstrate safety excellence to the point of monitoring the temperature of the lettuce in the company cafeteria, BP leaders are consumed with crisis management.

Even the best organizations have problems.  Organizations that believe they don’t likely have very low standards.   I was amazed to hear that the 1990s Atlanta Braves had a team goal of winning every inning.  Based on this standard, any inning they did not win presented a problem to solve.  In that decade, the team went to the World Series five times, winning the title in 1995. High standards only make organizations stronger and better. 

A strong foundation allows you to have the confidence to respond to uncertainty and complexity.   Here are questions to ask your team in your next staff meeting:

  1. Are today’s problems really new, or are the impacts of pre-existing problems new?
  2. Are our most talented contributors investing their time on the most valuable initiatives, or is their performance restricted by pre-existing problems?
  3. Which pre-existing problems frustrate our top performers?
  4. What permanent solutions will free up our key contributors to support our initiatives? 
  5. In which foundational processes do you have unquestionable confidence? 
  6. How do we achieve the same level of confidence in all areas?

With a solid foundation, your most talented team members will not be the fingers in the dam.  They will be able to guide your organization effectively to the lead while your competition’s top performers are stressed and weighed down with the sandbags and concrete repair kits. 

Over the next few weeks, specific case study examples will be examined to demonstrate how leaders solved the most challenging business problems that have stymied their organization.  You will also discover how the organization behaved after these foundational problems were no longer assumed by their team.  You will learn how the organization not only achieved improvements in immediate business results, but also how leaders and top talented employees were better positioned to focus their time and skills in new, more productive efforts to grow and improve the business.  The new business system supported them rather than them “managing the waste” of the existing business system.

Growing Your Business Through Reliable Operations by Ray Attiyah, Founder and Chief Innovation Officer, Definity Partners

Tuesday, June 22nd, 2010

How did a leader grow his business 300% in three years?  It wasn’t through gimmicks — just flawless execution.

Securing new business is more challenging than ever as companies tighten their spending. So it’s even more critical that you provide your customers with greater value.

One of the most underused “new” business strategies is an old basic — reliable execution.  When a customer places an order with you, he or she needs to know there will be NO surprises. 

The order will be exactly the way the customer wanted it.  The order will be delivered when the customer wanted it.  The customer will know the status of the order and never have to call you to double-check.

Reliable execution earns double benefits.  Not only does the company remain loyal to you and never finds a reason to seek a new supplier, but you also obtain the personal loyalty of the individual who buys from you.  If the buyer moves to a new job or starts a new company, you will be the first one he or she calls. That person will remember how easy you made their job.

Service problems drain productivity, affect business growth

Do your salespeople, service reps and managers spend an inordinate time speaking with customers to apologize about late delivery, poor product quality, invoice errors and other problems?

These problems degrade your brand in your customers’ eyes.  They also create a higher hurdle for your salespeople to overcome to obtain higher prices and gain more of your customers’ business.

Imagine if your salespeople can have 100% confidence in the execution of your operation.  You always meet your customer requirements, without additional follow-up by your customer or your salespeople.  What will complete confidence provide your salespeople and managers?  Where will they spend their time and mental energy?

A mid-sized manufacturer was surprised to learn that 40% to 60% of its sales staff’s time was spent on orders that had already been won.   The salespeople would repeatedly provide status updates to customers about their orders, negotiate with schedulers to move their orders up, ask for new delivery dates from customers, and so on.

This company had conditioned its salespeople, customer service reps and customers to invest their time according to the business’ historical performance.    Despite some improvements made in delivery performance and quality, the lack of confidence remained because the improvements were not significant enough or sustainable during all periods.  Lack of confidence in a company’s reliability drives workers to invest their time in fulfilling current orders rather than gaining new orders.  

How to develop reliable execution

Reliable execution provides your customers the confidence to give you more of their business, and it provides your organization the confidence to go after new, more complex business.

Organizations that seek new business without having the old business buttoned down experience more overhead, greater stress and lower success rates.  If problems of the past never really go away, they become amplified during the drive to gain new and different business. 

Let’s return to the manufacturer at the beginning of this article. Once this manufacturer demonstrated it had the systems, talent and processes to execute every order reliably, it was able to grow 300% over the next three years.  In a short time, the company managed to change the behaviors and beliefs of its team and customers and win business in new growth markets with higher profit margins. 

The salespeople and operations staff together went to their customers to show them the significant enhancements they had made, and how the changes would benefit the customer. The fact that the operations leaders could step away with the salespeople helped convince the customer that the business was designed well enough to not be dependent on specific managers.

To start growing your business through reliable operations, ask your team these questions:

  • How much time do we spend on new business vs. orders we already have? 
  • How much business would you have now if you had had flawless execution over the past five years, when business was “great”?
  • How confident are our customers that we will perform flawlessly every time and never miss a commitment?
  • How well do we perform with first-time customers or first-time orders?
  • How confident are our salespeople in guaranteeing our customers 100% performance?

Studies show people want reliability more than they want quality.  People want consistency in performance.  They would rather order a hamburger that is consistent every time than a filet mignon that sometimes is awesome and other times poorly cooked.  This is why McDonald’s and other fast-food franchises do so well.  If you can provide BOTH reliability and quality, you will not only build the confidence of your customers, but you will also build the confidence of your salespeople, operations team and management to go after new, higher-growth, higher-margin business – and with a lot less stress than ever before.

It is a Time for Change. Transform Your Business for Sustainable Profits By Ray Attiyah, Founder and Chief Innovation Officer, Definity Partners

Tuesday, May 11th, 2010

In today’s economy, many companies are feeling pain like never before. Business is declining. Growth is extremely difficult. Everyone is seemingly caught in a cycle of fear and experiencing extraordinary levels of stress.

In this landscape of challenge, however, opportunities exist. To find them, companies need to look beyond traditional process improvement initiatives and consider a complete transformation.

Organizations that thrive in a down economy focus on the future. They continually re-think their process, structure and culture, and focus on evolving demands of the marketplace.

If you are looking to grow profitability and improve cash flow in a down market, just removing waste from an existing process may not get you there. Instead of looking to improve productivity by 10 to 15 percent over the next year, focus on transformation, and you will achieve dramatically higher returns.

We have one client whose profits doubled in three years after initiating the transformational journey. We helped another company effectively ramp up to meet massive new market opportunities. A new and nimble approach grew revenues from $10 million to $1.5 billion during a 10-year period.

Transforming a Business Versus Continuous Improvement

Continuous improvement takes an existing process and removes the activities that do not add value – the problems that prevent you from generating good, reliable business results. It looks at where you are today and how to improve business outcomes. It is change with a small “c” – addressing the low hanging fruit to survive.

Business transformation, on the other hand, is redesigning your entire system. The focus is not about what you are currently doing right or wrong. Rather, it looks at where your business has to go to accommodate future demands. It is about defining a vision and executing a plan for sustainable success. Transformation is change with a capital “C” – building a new business enterprise that thrives.

Transformational changes commonly deliver 10 to 20 times the benefits of continuous improvements initiatives. A real paradigm shift can help achieve results never before imaginable. It is a fundamental change in how you run, improve and grow your business.

The First Step in Transforming Your Business

Start by understanding how your markets are evolving and how you need to reposition your company in the emerging marketplace. Envision a new future. What are the benefits in terms of cost, growth and market share?

Your business model evolves over time. New trends and technologies can make existing processes obsolete and ineffective. It is like trying to improve the buggy whip production process, while the marketplace adopts gasoline-powered vehicles. Even the most effective production process will not deliver profitability.

Transformation starts with a vision for success, then work backwards. Redesign your business based on future needs rather than today’s operations. Ask yourself, “If we started all over again, what would we be doing and how would we do it best?”

Addressing Employee Resistance to Change

It is human nature to resist change. Many established organizations are unable and/or unwilling to take the necessary steps for success. Generally, the most resistance comes from management. Other employees often are more open because they experience the flawed system on a daily basis. In fact, some of the best employees may be frustrated because a stagnant environment has squelched their ideas for improvement. Transformation requires structural change.

To overcome opposition, it is important to create a compelling vision, communicate the benefits and get some quick wins.

Getting Employees to Help Transform the Business

Most improvement efforts hit roadblocks based on silos. People are trying to make departmental improvements, rather than looking at the big picture. Eliminate that mindset. Look outward, not just inward. Get your team focused on the whole system and the external marketplace, with an eye on the future. Make sure they understand how the sum is more than each individual part. Then, identify the champions – the top 10- to 20-percent that have demonstrated prior initiative, capabilities, competencies and a willingness to try new things. Provide them with a vision for success and get them engaged for real business transformation.

Sustaining the New Culture

Sustainable improvement requires effective management. It is all about driving the right behavior. Too often, conflict develops between day-to-day operations and transformation efforts. Eliminate this conflict by aligning your management approach with your transformational process. Managers are typically skilled at leading operational tasks, but they often lack the experience and confidence to drive true business transformation.

Change needs to be definitive and implemented with bold leadership. No one will embrace the new approach, if old ways remain intact. There always will be a place for process improvement. Yet, to build a new culture, you must make the old one obsolete. Completely usher in the new and better system, and implement the transformation throughout the entire organization.

Taking The Fear Out of IT by Tim Holman, President, lyteITup, technology division of Definity Partners

Tuesday, April 6th, 2010

How to Bring Information Technology into the Sustainable Improvement Process

The reaction of many business owners faced with information technology (IT) choices is fear. While they are very knowledgeable about what they do, they may not know as much about the technology that could help them better run their businesses. Simplifying, standardizing and automating your processes can help businesses overcome that fear. It is taking that large, complicated process, breaking it down into smaller steps and identifying what the value-add and nonvalue-add steps of that process are. When you do that, you can make the process run more effectively from beginning to end.

The Fear of IT

The most common technology issues business leaders are facing is the fear of IT. Most people are very passionate about what they do. Clients are usually good at products and processes but not necessarily technology. A lot of leaders have received faulty advice along the way, and, because of that, they have concerns about what the next step is going forward from a technology standpoint. 

You need to remove that fear; the way you do that is by understanding your processes, and then simplifying, standardizing and automating them with technology

Simplifying Your Processes

It starts with understanding your overall business strategy and objectives. Once you understand a process from a strategic point of view, even a complicated process, it is easier to understand the improvement opportunities that exist within that process.

The first step in simplifying is to identify what the nonvalue-add items are in a process and eliminate them. You do that by asking lots of questions and by really understanding what is important to your business, what keeps you up at night and what the roadblocks are to your ultimate business objectives. 

Typically, as a result, you will see a significant reduction in the number of steps in the process and gain a better understanding of what that process really is. At that point, the whole conversation becomes less difficult to understand and, therefore, much easier to implement. In the end, the process must be concise and support the overall objectives in as few steps as possible.

Working to Standardize and Automate Your Processes 

As you begin to standardize, you will often find that it is unclear to everyone how they affect the process. The most important step is to ensure that your associates are trained on the process and that they understand it from beginning to end so they know how they can affect the result of that process. Without this understanding, it is difficult to build a process that is executed consistently throughout the business.

To automate your process, look at what you can do to leverage technology to make the process more effective. Whether it is something as simple as data entry or as complicated as doing database work to help mine data, it all runs more efficiently after you have simplified and standardized your processes. As a result, your processes become repeatable and sustainable.

A good example of this is the Electronic Medical Record (EMR) process being discussed within the health care industry today. The objective is clear: allow any medical record to follow an individual as needed. The challenge is determining who needs what information when and in what format. Once this process is agreed upon, or simplified and standardized, the automation becomes easier. Until then, automation of the process is ineffective at best.

The Biggest Mistakes Companies Make When Going Through This Process

If everyone does not understand the process, then you cannot improve it. You cannot understand how you may be affecting someone negatively if you do not know everyone’s roles throughout the process.

Not understanding your business processes hurts your business flow because you may be constantly doing things that are non-value added or causing pain. If the processes are not aligned with your business strategies and objectives, leaders have to realign them to ensure they are supporting overall objectives. 

Using Technology to Improve Processes Applies to All Industries

It does not matter what industry you are in. Every business has processes, which can each be broken down into simplified steps to understand what the beginning is, what the end is and what the outcomes need to be. It does not matter whether it is health care, construction, manufacturing or distribution; if you understand what is key to your business, and the inputs and outputs required to meet those objectives, you can improve processes.

 The Right Time to Get Started

The right time is when a business leader understands that the pain exists and has the self-awareness that there is an issue preventing the business from running better. This self-awareness comes through asking questions, talking to peers, a lot of reading and/or asking the question, ‘How do I get better?’

Business leaders need to understand when the technical skills are outside their area of passion or expertise. At that point, leaders need to bring in an outside perspective to build on an understanding of business’ processes focusing on how to simplify, standardize and automate them with technology.

Challenging Times Dictate Challenging Past Standards by Jay Kuhn, President

Friday, July 31st, 2009

In most circles, business is down about 30 percent compared to last year. While most companies are doing their best to hang on, other companies are leveraging this time to grab market share. Successful growth has come from staunch non-acceptance of the status quo and an informed relationship with the marketplace.

A quick realization of the market changes and understanding what customers want is key today. Mediocre performance is no longer acceptable. During the past couple of years, our leverage was high due to a lack of capacity in the marketplace. It was a seller’s market and most of us were struggling to keep up with orders. The high capacity in the marketplace allowed us to overlook measurements that were lagging. Poor on-time delivery and sub-par quality were acceptable because customers had few options.

How quickly things can change! We are now in an environment where we are fighting for every sale. Our customers are asking for more concessions, and they have a multitude of options for suppliers.

Successful companies are those who quickly identified the coming shift in the marketplace and were able to adapt their businesses accordingly. They were able to radically transform their organization, so that the old “standards of performance” were no longer acceptable. Lead times were cut in half; anything less than 100 percent quality and delivery was unacceptable. Productivity levels were expected to increase.

All of these factors will have an even greater impact as business comes back from the recession. The competitors are amending their processes and incrementally making things better. Their measurements have gotten an up-tick because volumes are down, but they have not gotten in touch with their customers to understand expectations. They do not have a handle on how to gain business in these times. They have cut spending. Their employees are frustrated and looking for other opportunities.

Case Study #1

One client radically changed its business recently. Although business levels have been down, this company increased its ability to respond to the market – which is now more important than ever. Last summer, the leadership team believed it was at capacity and could not take on more business within its physical and labor constraints. It had poor inventory control that drove up levels of raw materials and finished goods. This had the detrimental effect of limiting the company’s ability to take on more business. This lack of confidence slowed sales efforts.

Fortunately, the company was able to transform prior to the slowdown. It is now paying dividends – making more money on 20 percent less sales, and positioned to handle 25 percent more business than previously thought possible. This has freed up the sales and R&D departments to generate more work.

The confidence to go get more work began with an understanding of customer needs. This led to changes in the business to meet these expectations. Poor inventory control metrics and perceived physical constraints in their building were no longer acceptable. In the old days, it was unheard of to keep an accurate inventory count. Now, 97 percent location and inventory accuracy is the norm. Any dip below 95 percent causes a team to investigate the cause and make improvements. The cash reallocated from being able to lower inventory has been used to invest in speeding up the R&D process. This allows our client to gain customers at a quicker pace and to take advantage of more opportunities.

Case Study #2

Another client is number two within their industry. While its main competitor has cut R&D out of its budgets, our client is working hard to implement new products. Last year, more than 80 percent of sales were attributed to products not available three years prior. This success was made possible because of a radical transformation in its operational methods, which allowed the company to cut its scrap in half and improve machine throughput significantly. This transformation started with a realization that historical numbers were not acceptable; scrap rates and utilization needed to be addressed. Production methods that had been in place for years were being questioned and transformed. The marketplace’s quality standards had risen, but the company’s quality process had not. Simple re-training was no longer enough to gain market share. Radical change had to permeate the group in order to improve product production.

It takes leadership courage to invest the time and money to transform your organization in poor economic times. This often requires traveling outside of your comfort zone and taking the time to learn enough about your customers to make the necessary changes. However, the companies that are doing so will continue to see results as their organizations improve.

Try-Storming: A Hands-On Approach to Identify New Solutions by Todd Eppert, Project Manager, Cincinnati

Friday, July 17th, 2009

In today’s demanding business world, we are constantly challenged to improve or die. This harsh new reality requires a fresh new approach.

In the past, when faced with a problem, leaders would gather their best thinkers in a large room to brainstorm. Everyone would be challenged to analyze potential solutions. They would share their thinking as a group and no idea was considered a bad idea. After many months of deliberation, they would reach consensus on a viable solution.

The speed of our current technology-driven, ultra-competitive marketplace no longer accommodates such an approach. Times have changed and so have the methods. So, how do we quickly and continuously evolve in order to grow and survive? We must learn to create and test solutions to our problems through Try-Storming.

Try-Storming is different than brainstorming; ideas are quickly generated and tested rather than thought about and analyzed for validity. The process is built on three basic principles:

· It is not important to create perfect solutions.

· Be action-oriented.

· Keep solutions simple.

These principles work hand-in-hand to develop effective solutions. When implemented correctly, Try-Storming can be used to continuously improve any business process.

It is not important to create perfect solutions.

Try-Storming is a simple concept based on the familiar principle, “If at first you don’t succeed, try, try, again.” When confronted with a problem or opportunity, you simply try a solution, measure the success, adjust and try again.

Sometimes, when it comes to problem solving and improvement, we can be our own worst enemy. We fear failure and are therefore threatened with the idea of Try-Storming a quick, imperfect solution. We feel compelled to create the perfect solution. Our fear-based response often leads us into the frozen state of “paralysis by analysis.”

The best way to create a great solution is through trial and error. Remember, it is through the process of trying, adjusting and trying again that we make incremental changes and continuously improve. If we spend time trying to create the perfect solution, it’s impossible to make incremental changes.

I know from my own experience that if it takes too long to implement change, people lose trust. Try-Storming is all about testing solutions in the real world and then adapting. The benefit of not spending tremendous resources creating the perfect solution is that if the idea does not work, it is easy to start over. Many times, I have seen individuals and teams test an idea, see improvements over old methods only to improve again and completely scrap the original idea. The key concept to remember when we are stuck trying to create the perfect solution is that many of the world’s greatest inventions came from failed experiments.

Be action oriented.

The second principle, which is perhaps the most important, is to be action-oriented. When businesses need change, leaders must lead. Actions speak louder than words! Modeling action first as a leader shows others that you and your business are serious about change. Getting out and trying new ideas shows that this effort is unique and important.

Try-Storming demonstrates action, which is different than most change efforts. Traditional change approaches are inundated with meeting after meeting to determine what should be done next. Roll up your sleeves, put on your coveralls and get to work with your team. Take an idea and implement it. Action will generate momentum. Whether the idea works is not important: it is more important to demonstrate action over analysis and discussion.

Momentum is a curious thing. Once it is moving, it is difficult to stop. Try-Storming is often the grease needed to generate movement. Action from leaders frequently has a secondary benefit. One idea turns into two, three or even five or six additional ideas. Others become involved and change moves geometrically, even exponentially. By being action oriented, ideas become reality and change moves forward.

A key concept to remember about action-based Try-Storming is that it takes much more energy than the traditional approach of brainstorming. However, the benefit is that change happens much more quickly. When faced with difficult business conditions that require change, there is no better tool than Try-Storming. The action that comes with it generates momentum, speed, support and eventually, solutions.

Keep solutions simple.

The final principle for using Try-Storming is to keep the process and solutions simple. Often, when faced with difficult problems, our natural instinct is to seek complex tools to solve the problems. Trial and error is just not very intuitive when faced with these challenges. However, sometimes trial, error and refinement is just what we need to attack the problem.

One potential challenge that leaders face when suggesting change is that many employees have seen the “flavor of the month.” They have seen the theories and methods employed in the past only to see management lose faith and go back to the status quo.

Be careful – if you choose to employ Try-Storming in its simplest form, you have the potential to unleash the untapped creativity of the entire organization. This is a force that cannot be stopped! It is also the force that will position your company to make the necessary changes for explosive growth.

Try-Storming Effective in Any Economic Climate.

In the today’s difficult business climate, the need for change is greater than ever. Try-Storming is a powerful tool that can help leaders and businesses accelerate the changes necessary to keep ahead of the curve. By combining the principles of action over analysis and simple over complex, we can move our businesses through the difficult times of today and tomorrow. It takes a lot of energy and effort to continuously improve. It takes persistence and dedication. At times we will fail in our efforts, but we must always remember – if at first we don’t succeed, try, try, again.