Archive for the ‘Sustainable Improvement Tip’ Category

5 Signs a Lack of Confidence is Holding Back Your Organization

Thursday, July 7th, 2011

Blog Article by Ray Attiyah, Chief Innovation Officer, Definity Partners

A common complaint we hear from business owners is that their operation seems to be bogged down, not able to get to the next level.  When we examine the root cause of the problem it often comes down to a lack of confidence.

Good business requires layers of review, but all too often we see companies that use checks and balances to cover up a lack of confidence in their workers.  Rather than develop the goals, standards and training that enable front-line workers to excel at solving problems and make smart improvements, there are approval processes, meetings, reviews and layers of documentation.  This high level of oversight keeps an organization from being nimble and it deflates employee engagement. Even small ideas that could improve the process or product become regarded as, “not worth the trouble.”

Here are some signs that a lack of confidence has crept into your organization and is holding back progress.

  1. Too many Meetings with too many people that drag on too long – Meetings are a fact of life, but unless meetings provide collaboration with a result that moves the issue forward with someone in charge, they become a crutch to keep any one person from taking responsibility.
  2. You find yourself un-delegating - As a leader you only have so much time in a day.  You have a duty to your organization to delegate work and decisions.  Delegating allows your management team to take on more responsibility and grow their skills but it also frees you to focus on the things that add the most value to your organization.  My rule of thumb is that if someone can do the job 80% as well as you would, you need to delegate that job.
  3. You add a new position to provide more oversight - Much like un-delegating, creating another level of oversight for routine processes is a sign that you don’t have confidence in your people and processes.  It’s a far better use of your resources to develop the standards, training and trust that encourages and rewards your front line and middle managers for making good decisions about daily business.
  4. You generate reports that never seem to be discussed - Reports are important when they are used to benchmark progress, identify problems and find opportunities.  If you create reports as a security blanket to prove what you already know, the only thing they prove is that you lack confidence.
  5. You back off your goals or lower your standards – You have to have confidence in your organization to maintain or raise your standards.  When workers sense you don’t have confidence in them they hold back and become disengaged.  They lose interest in trying to do a better job or make a better product. It’s a downhill spiral that will lead to more errors, missed work time, high turnover and will in turn consume your time or the time of your managers.

In our next post, we will look at some of the strategies that allow you to find a new level of confidence in your organization.

Is Manufacturing Better Today Than It Was Five Years Ago?

Friday, May 13th, 2011

By: Dave Mills, Managing Partner, Columbus

Good news all around in this recent article from Businessweek. The article confirms what my colleagues and I have been seeing since December.  Manufacturing is back and it’s better than ever.  By better, I mean companies have done major re-visioning during the downturn and emerged far more flexible, productive and competitive, even when compared to overseas options.


What I like most about this article is that the writer recognized something that  is central to our philosophy at Definity Partners.  The key to success in this “manufacturing  renaissance” is employee engagement.  Workers who actively contribute to making processes better, are making manufacturing better.  They are coming up with ideas that raise the bar on productivity, improve quality and increase customer satisfaction.  They are no longer merely  showing up for the paycheck.  They are taking pride in what they produce.  They are more skilled, more dedicated and they get more done.  At Definity Partners we call it a Run-Improve Grow Transformation. Front line workers are empowered to make their jobs run smoother,  freeing managers to focus on improvements, freeing leaders to focus on growth.

I hope you enjoy the article. Those of you who have been through our Lean Simulation training will enjoy the reference to the teamwork task involving LEGO vehicles.  If you would like to see a video that shows employee engagement at work, click here for a video about our client Bilstein.  The Hamilton, Ohio plant’s  Transformation Eagle project is a great example.

How to Scale Up Without Repeating the Mistakes of the Past

Monday, May 9th, 2011

By Ed Robinson, Regional Managing Partner, Atlanta

It’s been a hard few years; you don’t need me to tell you that.  For those of us in manufacturing, we have seen our customers become more demanding and we’ve all had to work harder to manage growing complexity.  Despite these challenges our industry has managed to improve.  We saw productivity increase over the past two years, and profitability increased in many cases as well.

Now, the news is telling us that we are recovering.  Orders are increasing and many of us are poised to expand.  The pendulum appears to be swinging back in our direction and the concern of many business leaders has changed from survival to scalability.  We’ve gone from cutting costs to making the right investments; from work force reduction to growth without adding unnecessary labor, and from riding it out to needed improvements.  The landscape has changed for our industry again and we need to adjust to stay ahead.

From my conversations with other manufacturing leaders, I have compiled fundamental action items needed to keep the fat off as your top line recovers.

#1 – Stay Ahead of the Changes – Develop the Baseline & Monitor Your Metrics:

Identify the key metrics in your business; especially the ones that you have improved during the downturn. Watch these metrics like a hawk. Have a plan to react if you see them trending back in the wrong direction. You should have timely metrics in place for labor costs, material costs, quality performance, and delivery performance. Finally, don’t make excuses for poor metrics. Yes, your business is changing, but you don’t have to change your standards.

#2 – Focus on the Improvements Before You Need Them:

Your tendency will be to avoid adding cost and overhead, which is understandable. But as your top line comes back, you will need to invest in your business. The key will be to make the right improvements and add the right people at the right times. If you wait too long to make these investments, your decisions will be reactive, driven by crisis which never turns out well. Create a plan with trigger points for your overhead additions and stick to it. Be honest when assessing your performance; you should focus on having solid processes in place before making these additions or you will lose productivity and, in turn, profitability. Consequently, you also need to create a plan for what improvements will be needed to hit certain business levels.

#3 – Grow Your Greatest Asset – Your People:

The past few years have been tough for your employees, as well. You’ve asked them to do more than ever and likely have not been able to reward them for it. I have read that as much as 50 percent of the workforce will be looking to change jobs, so how can you prevent that in your business? While compensation may be the obvious answer, it is a short-term solution. Your people are likely craving success. So how can you provide that to them? Get them involved and provide them the platform, tools, resources, and opportunities to be a part of improving the business.

There is no sure-fire method to scalability, but shoring up your people and processes needs to be at the foundation of any solution you pursue.

 

Read more: http://www.bizactions.com/n.cfm/page/e105/key/162739739G926J3820018P0P10170549T0/#ixzz1LsDCEeSY

What Would Give You Confidence to Add Complexity?

Friday, April 8th, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Several years ago, Nike embarked on a journey to build a massive ERP (Enterprise Resource Planning) system. I recommend ERP systems to any growing business, but what made Nike’s effort so significant was its intention to combine ERP with supply chain optimization and CRM (Customer Relationship Management) functions. For those that are unfamiliar with the size and scope of this kind of project, trust me, it is a massive undertaking.

Anyway, Nike’s $400 million investment ended up costing the sporting goods brand $100 million in lost sales and a 20% drop in their stock price, not to mention a bevy of class action lawsuits. The company’s VP of Global Operations (at the time) openly admitted, “For the people that follow this sort of thing, we became a poster child (for failed implementations).”  

What happened that caused such a disruption? The answer is unreliable systems and processes – our fifth obstacle that prevents organizational growth (in our series of seven).

ERP systems are only as good as the systems and processes that support its functionality. The same goes for an organization’s employees. While a failed ERP implementation is a symptom of system and process problems, so too are inflated lead times, poor on-time delivery, employee turnover and chronic miscommunication.

Systems and processes are an organization’s DNA; but unlike our own genetic makeup, we have the ability to strategize and select how we want our operations to function. I believe that every employee wants to succeed, but they need appropriate systems and processes that will allow them to do so.

Think about it like a mind-body connection. When systems and processes are streamlined, the organization doesn’t have to compromise between the health of the mind (strategy and objectives) and the body (day to day operations). When systems and processes are inefficient, there is a misalignment between the mind and body causing sluggishness and turmoil. Only when an organization’s mind and body are aligned through efficient systems and processes can top-leaders seize opportunities in the market with confidence that their front-line will handle the complexity that comes with growth. Without the most efficient systems and processes in place, growth is only in size, not sustainability.

So, keeping in mind the importance of having the most efficient systems and processes, let me leave you with a couple of questions to ponder:

  • Is your organization prepared to truly grow?
  • How would you personally handle a new customer and/or new market if it/they were added tomorrow?
  • What would it take to give you confidence to add complexity?  
  • What functions do you wish could be more efficient? What solutions can you provide?

What Does It Look Like?

Monday, March 21st, 2011

Blog Article Written By:  Ray Attiyah, Chief Innovation Officer

When I talk to business leaders about Run, Improve, Grow® they often see the benefit for themselves of forming the discipline of getting out of the daily run and spending more time on work that produces growth.  What they sometimes can’t see is what it would mean to their organization if their middle managers and supervisors spent less time fighting fires. “I don’t know what that looks like,” they tell me.

There seems to be an acceptance that good managers are good fire fighters. True to some degree, but wouldn’t it make more sense if what they did best was work with the operators to keep the fires from starting in the first place?   What does that look like?  Now I can show you.

At PDi Communication Systems in Springboro, Ohio, we recently had a chance to document, in video form, what employee led improvement looks like.  I hope you will take a moment to see for yourself. Clicking on the thumbnail will open a new window where you will click to play.  Enjoy, and please share with others.

PDi, Tuning in Success

Exploring What’s In a Question

Friday, March 4th, 2011

A Follow-Up Blog Written By: Debbie Pearce, Founder of Pearce Communications Group, LLC.

A well-posed question can unlock a conversation, opening up thoughts, meaning and two-way dialogue.  Take a moment to consider how many questions you ask (and answer) during an average day at work.  For many of us, it’s the primary way we seek and share information.  

The Definity Partners Blog recently commented that the tone of a question is just as important as the question itself. To add to this thought, I also recommend considering the intentions that lie behind the questions we ask.  My daughter, Lane, a Learning and Development professional, explored this very topic in a recent article on our blog, Generally Speaking. I encourage you to read her article and reflect on your own “questionable” habits.

7 Obstacles that Prevent Companies from Growing

Friday, February 25th, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Obstacle #3: Management Questions and Metrics

How are the operations running? Did you send that mailer out on time? Did you talk to the customer?

When you ask questions, you are setting a standard. In the case of the three above examples, you are setting a low standard. As our good friends at Generally Speaking say, “90% of questions are really statements.” The tone of the question is often more important than the question itself. If all you want is for the operations to be run, then, “How are the operations running?” is a good question. But if you want to create a higher standard of excellence, you need to position that with the questions that you ask.

Now, let’s try again:

What three areas are performing better than they did yesterday? After the mailer went out, what did you learn from the people you followed up with? What did your conversation with the customer reveal about our service improvement initiatives?

By positioning your questions with intended outcomes, you have raised the bar. Then the person on the other end of the question begins to think in terms of outcomes, not tasks.

The same concept applies to metrics. Metrics are just another organizational tool that people use to make sense of data. So use them to your advantage. There is no hard and fast rule for what a metric should look like. We have grown so accustomed to the typical productivity, profitability and inventory metrics that we rarely think of coming up with new ones.

Metrics can be created to improve organizational gaps. For instance, if lead times are lagging because material handoffs are sloppy, you could create a daily material turnover metric that will help the employees see the area of improvement upon which they need to focus. Another example: if customer service is poor, you could create a customer touch rate metric that highlights the quickness through which a customer’s problem is being handled.

I encourage you to what happens when you ask yourself the following: What three business metrics can I create that will raise the standard of excellence in my organization?”

A Fellow Blog that Provides Valuable Business Communication Insights

Friday, February 4th, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

It is my pleasure to introduce you to a terrific source of business communication insights. Debbie Pearce has been a close friend to Definity Partners for the last ten years. She is the founder of Pearce Communication Group and a co-author, along with her daughter, Lane, of their blog Generally Speaking: Workplace Communication that Works.

The blog’s voice is fun, interactive and informative. They usually include some mock dialogue to get their points across. I also appreciate their subject matter because it is often about things that go un-noticed such as the value of a good question or the way to most effectively respond to resistance.

I encourage you to check it out and begin learning how to improve your communication today!

7 Obstacles that Prevent Companies from Growing

Monday, January 31st, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Obstacle #2: Personal Beliefs

Our personal beliefs have a profound, often subconscious, impact on our behaviors and attitudes. This outward manifestation of our internal biases can affect our communication at work without us even realizing it. Think about how your beliefs affect your attitudes at work. What drives that behavior? For front-line leaders and middle managers, these biases can take away from the effectiveness of the company’s operations and growth opportunities.

A good example of this comes from one of our good friends, Mark Hartings, the Plant Manager at PDi Communications in Springboro, Ohio. PDi is a growing company that produces adjustable television arms and consoles for a variety of industries including healthcare and fitness. Just six months ago, Hartings realized that despite his best intentions, he was a bottleneck for the company. The reason for this lay deep within his belief system.

As Plant Manager, Hartings believed that everything had to go through him for it to be done correctly. In addition to the overseeing of plant production, he took on the company’s scheduling responsibilities. There were only so many things he could handle at once. This caused him tremendous stress and had a devastating effect on on-time delivery.

In mid-2010, we partnered with PDi and worked with Hartings to show him how to let his supervisors take responsibility for much of the work he kept for himself.. With fewer operational tasks, Hartings was able to spend more of his him implementing lean improvements he had be taught.  By the end of the year, the front-line’s acceptance of responsibility and continuous display of accountability allowed Hartings to do something he hadn’t done in his thirty years at the company: he took every one of his vacation days. Under his new belief system, Hartings was no longer worried that the operations would be in disarray without him there.

At the beginning of the year, Hartings believed his people couldn’t handle the operations on their own. At the end of the year, Hartings had complete confidence in his team and was making a more valuable contribution by focusing on the continuous improvement efforts of the company. It took some time to build that trust, but once he saw results such as an increase in on-time delivery from 30% to 84%, a lead time reduction from four weeks to four days and a productivity increase (as measured by televisions produced per hour) of 24%, he had the confidence to let the front-line leaders handle the operations. .

So why don’t you spend some time today analyzing what you are working on and how you are communicating? Ask yourself what biases and beliefs are present that could be holding your company back from achieving its full potential. It all starts with your personal beliefs. Do you believe you can do a better job? Do you believe that your company can improve in 2011 like the team at PDi Communications did in 2010?

7 Obstacles that Prevent Companies from Growing

Friday, January 21st, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Obstacle #1: Spending Too Much Time with Draggers, Too Little Time with High Performers

One of the top seven mistakes leaders make is spending a disproportionate amount of time with the lowest performers.  At Definity Partners, we call these employees “draggers.” They represent about only 10% of the workforce.  The next employee tier is called “followers.” These individuals represent 80% of the workforce. Finally, the top-tier is called “performers” and they represent the final 10% of employees.

Performers are often complainers. They are frustrated that their efforts have gone un-noticed or under-appreciated. They are confused as to why they are being ignored. They’re mad at the level of performance of their peers and they can’t understand why low performance is being accepted.  While you may not always like their attitude, it can be a clue that the leaders in the company aren’t effectively doing their job. Frustrated performers usually traverse one of two paths. They either take their talents elsewhere or they give only what they need to give as opposed to what they are able to give.

Leaders distinguish themselves from managers by inspiring performers to a higher level. By spending more time developing top performers rather than correcting draggers, leaders can raise the organizational standard.  It’s a chain reaction. Performers improve, and as the name insinuates, the followers will move up the ladder to close the gap.  It then becomes apparent to the draggers that if they don’t improve, they will be forced to leave.

So why do so many managers get stuck with the draggers? It is because managers are trained problem solvers. This is one of the hardest behaviors to change on the way to becoming a leader, but they have to understand what they give up in their campaign to improve the draggers.  They sacrifice the opportunity to develop inspired talent that will raise the level of the entire group.

Here’s an exercise. Write down the names of all of your top performers. If you had to start a new organization and could only take 10% of your employees with you, who would they be? Have a conversation with these individuals and ask them what their frustrations are. Analyze what their answers say about the organization, about you. Then, go out and remove as many of those obstacles and frustrations as you can.

If they see you remove those frustrations and make improvements quickly, they will have confidence to bring new ideas that improve the organization. When you have a confident, talented group of individuals striving to reach higher levels, you have a stronger, more innovative company.  Instead of being down in the weeds with the draggers, your time will be freed to focus on improvements and growth opportunities that are more invigorating personally and more important to your company.

So, one more question to answer. Are you a manager or are you a leader? What do your daily interactions tell you?