Posts Tagged ‘Bilstein of America’

The Path From Open and Honest Communication to Innovation

Tuesday, December 14th, 2010

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Think of the closest, most valued relationships in your life. What are the characteristics of those relationships? Respect? Trust? Appreciation? Now consider what moves a relationship to the point of respect, trust and appreciation? Typically, it’s a foundation of open and honest communication. Like atoms are the building blocks of matter, open and honest communication is the building block of any solid relationship.

Open and honest communication in our businesses has many advantages, including teamwork and leadership development. We have focused on Bilstein of America’s success in previous posts.   At Bilstein, a story of a specific middle manager demonstrates some of the benefits.

Hendrik Walde is Bilstein’s manager of materials and logistics. In 2009, at the beginning of the company’s Transformation EAGLE initiative, Hendrik was frustrated by discrepancies between the parts inventory in the warehouse and tallies in his SAP system. The reason was a myriad of intra-departmental communication problems. Hendrik’s discovered small problems in each department had snowballed into a logistics mess that decreased productivity and delayed orders. Each department was placing the blame on the other, neglecting to take responsibility.

 The solution started with daily meetings that brought the departments together to take an honest look at the day’s problems. With everything out in the open, the whole group began to see where breakdowns were occurring and where improvement was possible.  Individuals began to take responsibility for solutions and new procedures were developed collaboratively and put into place. Hendrik realized he had to carefully communicate the benefits of the new steps to assure compliance from the team. His candid approach worked.  The workers were motivated to follow the procedures, the inventory was accurate, parts supply problems were reduced and productivity increased.

With the daily headaches are out of the way, Hendrik had the time to focus on developing an innovative add-on to the SAP software, streamlining the systems of the entire materials and logistics department. 

We started this conversation with a question about your personal relationships, but business relationships are important too. How do you communicate with your peers? Customers? Suppliers? How does your company communicate with the external world? Is there trust, respect and appreciation?

Good Things Can Come From a Bad Economy

Friday, November 19th, 2010

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

We are always proud of our clients for the recognition they receive from the media and other sources. On Monday November 22 and Tuesday November 23 at 5:50 PM, Business Wise, the region’s leading radio voice for business news and information on WNKU FM, 89.7, will feature Tom Barnes, Human Resource Manager at Bilstein. Tom will talk about the culture changes at the shock absorber plant in Hamilton, Ohio, that increased productivity and led the company out of recessionary lows. Bilstein’s profitability for 2009-2010 was up 10 percent from pre-recession highs; sales have also come back.

The company was recently selected one of the Cincinnati area’s Top Workplaces by the Cincinnati Enquirer. It was also a finalist in the Best Places to Work competition sponsored by the Cincinnati Business Courier.

Tom will be joined by Founder and Chief Innovation Officer at Definity Partners, Ray Attiyah, to talk about the good things that can come out of a bad economy when a company has the confidence to upgrade, hire and grow.

Bilstein of America EAGLE Soars Plant Tour Summary

Wednesday, November 17th, 2010
 
Blog Article Written By: Ray Attiyah, Chief Innovation Officer
 
Last Thursday, November 11, 2010, we were pleased to host an interesting and informative event with our partners the European American Chamber of Commerce, the Hamilton Chamber of Commerce and Employers Resource Association. The event, held in Hamilton, Ohio, at the headquarters of ThyssenKrupp Bilstein of America, displayed Bilstein’s teamwork based transformation. It’s a change that decreased costs, increased productivity and improved profitability by 10 percent over pre-recession levels.

Nearly sixty business leaders toured Bilstein’s pristine shop floor and heard six front-line leaders discuss the changes that empowered their operators to take on more responsibility to run the day to day operations. The trust between the operators and leaders ultimately freed the time of management to focus on growth opportunities.

At each of five stations was a huddle board, a medium through which best practices and continuous improvement ideas are discussed on a daily basis. The huddle boards are something tangible – a meeting point and organization station – that helped facilitate improvement related discussions and information dissemination. Yet it was the people and their dedication to solving the problems listed on the huddle board each shift that were the true power behind the company’s solutions.

For Definity’s clients, huddle boards are one of many tools and techniques used to manage toward a sustainable system of continuous improvement. For Bilstein of America, the behavioral changes Definity helped put in place sparked a 12.5% plant-wide OEE increase, 10% margin expansion, a 9.6% increase in shocks produced per labor hour and – maybe the most indicative expression of the culture change – being voted as a Top Workplace in 2010 by the Cincinnati Enquirer and was a finalist in the Cincinnati Business Courier’s Best Places to Work 2010.

Please click to enjoy photos from the Bilstein of America EAGLE Soars Plant Tour.

Please click to read the entire Transformation EAGLE success story.

Please click to watch the Transformation EAGLE video.