Posts Tagged ‘Continuous Improvement’

Sparking Confidence Across Your Organization

Monday, July 18th, 2011

Blog Article by Ray Attiyah, Chief Innovation Officer

My last post discussed how a lack of confidence can creep into an organization.  It poses as an overabundance of oversight, checks and balances or controls. While review is vital, it can become counterproductive if it steals from your front-line workers their ability to independently solve problems, try improvements and own their success.

Confidence may be the most important improvement you can bring to your organization. It is the foundation of every sustainable continuous improvement initiative, and it is essential to leadership development.  The following five solutions are proven ways to spark confidence.

  1. Communicate external objectives – Workers become much more confident and engaged when they understand the connection between their task and adding value for the customer.
  2. Try-storm – Try-storming is a word we use for quickly giving an improvement idea a test drive. When a worker has an idea and a supervisor not only listens, but is willing to try it, even as a temporary experiment, the worker feels valued and becomes more confident.
  3. Reward top performers – It is common to find yourself spending too much time fighting fires with new or under-performing workers. When we ignore our top performers, they disengage and lose confidence in their ability to make a difference. Make time for your best people and keep them challenged.
  4. Find quick win projects – Quick wins are the surest way to prove to non-believers that improvement can happen. When your workers see change, they are more likely to want to be part of it.
  5. Update management systems – Make changes that reflect the progress made by front-line individuals and teams. Re-balance work and responsibilities and set new goals.

When workers are motivated to contribute to improvements, supervisors gain confidence in their front line.  With confidence in the daily run, comes time to focus on big picture improvements and growth.  It’s a winning strategy with long-tail benefits that are felt all the way to the top of the organization.

Executives often tell me this kind of confidence reduced stress, gave them time to focus on transformational changes that grew the business and allowed them to leave work at work, improving family life.  It’s a win for everyone.

7 Obstacles that Prevent Companies from Growing

Monday, January 31st, 2011

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

Obstacle #2: Personal Beliefs

Our personal beliefs have a profound, often subconscious, impact on our behaviors and attitudes. This outward manifestation of our internal biases can affect our communication at work without us even realizing it. Think about how your beliefs affect your attitudes at work. What drives that behavior? For front-line leaders and middle managers, these biases can take away from the effectiveness of the company’s operations and growth opportunities.

A good example of this comes from one of our good friends, Mark Hartings, the Plant Manager at PDi Communications in Springboro, Ohio. PDi is a growing company that produces adjustable television arms and consoles for a variety of industries including healthcare and fitness. Just six months ago, Hartings realized that despite his best intentions, he was a bottleneck for the company. The reason for this lay deep within his belief system.

As Plant Manager, Hartings believed that everything had to go through him for it to be done correctly. In addition to the overseeing of plant production, he took on the company’s scheduling responsibilities. There were only so many things he could handle at once. This caused him tremendous stress and had a devastating effect on on-time delivery.

In mid-2010, we partnered with PDi and worked with Hartings to show him how to let his supervisors take responsibility for much of the work he kept for himself.. With fewer operational tasks, Hartings was able to spend more of his him implementing lean improvements he had be taught.  By the end of the year, the front-line’s acceptance of responsibility and continuous display of accountability allowed Hartings to do something he hadn’t done in his thirty years at the company: he took every one of his vacation days. Under his new belief system, Hartings was no longer worried that the operations would be in disarray without him there.

At the beginning of the year, Hartings believed his people couldn’t handle the operations on their own. At the end of the year, Hartings had complete confidence in his team and was making a more valuable contribution by focusing on the continuous improvement efforts of the company. It took some time to build that trust, but once he saw results such as an increase in on-time delivery from 30% to 84%, a lead time reduction from four weeks to four days and a productivity increase (as measured by televisions produced per hour) of 24%, he had the confidence to let the front-line leaders handle the operations. .

So why don’t you spend some time today analyzing what you are working on and how you are communicating? Ask yourself what biases and beliefs are present that could be holding your company back from achieving its full potential. It all starts with your personal beliefs. Do you believe you can do a better job? Do you believe that your company can improve in 2011 like the team at PDi Communications did in 2010?

Remember the Forgotten III

Monday, January 10th, 2011

Part three of a three part series on Proactive Improvement

Blog Article Written By: Dave Mills, Managing Partner – Columbus

Did you have a chance to read the first two parts of our Remember the Forgotten Blog Series? If not, here is Remember the Forgotten I and Remember the Forgotten II.

So far, we talked about the forgotten elements of many businesses and the implications of their being forgotten. We focused on relationships with suppliers and customers. Our good friend Jim Hosley at Exterior Portfolio by Crane gave another great example: “In my experience, one of the largest forgotten elements are the people who come to work every day and just do a good, dependable, quality job.  As managers we tend to focus on either the ‘problem children’ or the most ‘visible’ or the ‘high performers.’”

It’s true that too often there is a  focus on the extremes when what any manager would prefer is to have confidence in all of their employees. What if they did? We have a proven strategy to move toward that goal called  Run-Improve-Grow™.    It has allowed top-leaders to expect more and gain confidence and trust in their entire organization.

Imagine Run-Improve-Grow™ as a triangle with the run function at the wide base. Ideally, your operators and front line supervisors are managing the run while your managers in the middle of the triangle are focused on proactive improvements.  Too often the middle managers get called in to solve routine run problems.  When they are working in the run, they are not working on improvement that would make the business more productive and profitable. It then falls to senior management at the top of the triangle to make improvements, when their time would be put to better use focusing on growth initiatives and innovation. I think you can see what then happens to the company’s growth pursuits when middle managers get stuck in the run. What percentage of time do you spend Running the business, Improving it and Growing it? What would you want it to be? How would the company benefit if you made the switch?

Run-Improve-Grow™ starts by empowering the front-line with tools. With our clients, we have used lean initiatives such as 5S, six sigma and kaizen to streamline the front-line’s systems and processes. Additionally, daily huddle meetings between the front-line supervisors and the operators have focused on open and honest communication and have facilitated discussions of what went well and what needed improvement in the previous shift. The operators said that when they shared their ideas and saw them become implemented, it made them feel valued. The confidence in their ideas increased their accountability to the job.

What would an empowered front-line mean to your company? Imagine if instead of middle managers being pulled down into the Run, operators and frontline leaders were empowered to make improvements themselves  Run-Improve-Grow™  pushes time up. Middle managers have the time to focus on making proactive improvements. Top-leaders have the time to focus on innovation and growth.

Now take it to a personal level.  Mark Hartings, plant manager at PDi Communications, has been with the company for 30 years.  In all of his time with the company, he never used every one of his vacation days. After working with Run-Improve-Grow™ this past year, he was able to use them all for the first time. Even more significant was the feeling he had when he took time off: “I was never worried that when I came back, the operation would have fallen apart. I was able to take time off with confidence.”

Understanding how the Run-Improve-Grow™ system has helped the lives of our clients’ employees is very special to us at Definity Partners. In 2011, we would love to help you. How can Run-Improve-Grow™ help you this year – personally and professionally?

Bilstein of America EAGLE Soars Plant Tour Summary

Wednesday, November 17th, 2010
 
Blog Article Written By: Ray Attiyah, Chief Innovation Officer
 
Last Thursday, November 11, 2010, we were pleased to host an interesting and informative event with our partners the European American Chamber of Commerce, the Hamilton Chamber of Commerce and Employers Resource Association. The event, held in Hamilton, Ohio, at the headquarters of ThyssenKrupp Bilstein of America, displayed Bilstein’s teamwork based transformation. It’s a change that decreased costs, increased productivity and improved profitability by 10 percent over pre-recession levels.

Nearly sixty business leaders toured Bilstein’s pristine shop floor and heard six front-line leaders discuss the changes that empowered their operators to take on more responsibility to run the day to day operations. The trust between the operators and leaders ultimately freed the time of management to focus on growth opportunities.

At each of five stations was a huddle board, a medium through which best practices and continuous improvement ideas are discussed on a daily basis. The huddle boards are something tangible – a meeting point and organization station – that helped facilitate improvement related discussions and information dissemination. Yet it was the people and their dedication to solving the problems listed on the huddle board each shift that were the true power behind the company’s solutions.

For Definity’s clients, huddle boards are one of many tools and techniques used to manage toward a sustainable system of continuous improvement. For Bilstein of America, the behavioral changes Definity helped put in place sparked a 12.5% plant-wide OEE increase, 10% margin expansion, a 9.6% increase in shocks produced per labor hour and – maybe the most indicative expression of the culture change – being voted as a Top Workplace in 2010 by the Cincinnati Enquirer and was a finalist in the Cincinnati Business Courier’s Best Places to Work 2010.

Please click to enjoy photos from the Bilstein of America EAGLE Soars Plant Tour.

Please click to read the entire Transformation EAGLE success story.

Please click to watch the Transformation EAGLE video.