Posts Tagged ‘Increased Productivity’

Is the Gap Between China and the U.S. Shrinking

Wednesday, May 25th, 2011

Blog article by Ray Attiyah, Chief Innovation Officer

Manufacturing in China or using Chinese suppliers is not the bargain it once was.  Chinese wages are rising at a rate of about 17% per year and a new study by Boston Consulting Group predicts wage rates in China and the United States will converge in 2015. There’s more to the story than labor costs.

There are changes happening here in the U.S. that are contributing to the decisions more and more companies are making to manufacture a higher volume of products and components on U.S. soil.  Productivity in America is going up.  Companies that embrace a culture of employee led, continuous improvement are finding that they are driving out waste, improving quality and competing globally.  They are also putting more emphasis on innovation.

Our friends at PDI communications in Springboro, Ohio saw this first hand.  The changes they made in 2010 in their TV assembly area created capacity for a new production line that was cost competitive with manufacturing anywhere.

Not far away in Enon, Ohio, Seepex is preparing for seven million dollar plant expansion.   The expansion will allow Seepex, a worldwide manufacturer of industrial progressive cavity pumps and systems, to increase capacity and add capability as a research and development center of excellence.

Of course, China will always be a force in manufacturing and we recognize savvy business leaders need to evaluate their options very closely and come to their own conclusions about how to best meet their manufacturing and supply chain needs.

Good Things Can Come From a Bad Economy

Friday, November 19th, 2010

Blog Article Written By: Ray Attiyah, Chief Innovation Officer

We are always proud of our clients for the recognition they receive from the media and other sources. On Monday November 22 and Tuesday November 23 at 5:50 PM, Business Wise, the region’s leading radio voice for business news and information on WNKU FM, 89.7, will feature Tom Barnes, Human Resource Manager at Bilstein. Tom will talk about the culture changes at the shock absorber plant in Hamilton, Ohio, that increased productivity and led the company out of recessionary lows. Bilstein’s profitability for 2009-2010 was up 10 percent from pre-recession highs; sales have also come back.

The company was recently selected one of the Cincinnati area’s Top Workplaces by the Cincinnati Enquirer. It was also a finalist in the Best Places to Work competition sponsored by the Cincinnati Business Courier.

Tom will be joined by Founder and Chief Innovation Officer at Definity Partners, Ray Attiyah, to talk about the good things that can come out of a bad economy when a company has the confidence to upgrade, hire and grow.

Bilstein of America EAGLE Soars Plant Tour Summary

Wednesday, November 17th, 2010
 
Blog Article Written By: Ray Attiyah, Chief Innovation Officer
 
Last Thursday, November 11, 2010, we were pleased to host an interesting and informative event with our partners the European American Chamber of Commerce, the Hamilton Chamber of Commerce and Employers Resource Association. The event, held in Hamilton, Ohio, at the headquarters of ThyssenKrupp Bilstein of America, displayed Bilstein’s teamwork based transformation. It’s a change that decreased costs, increased productivity and improved profitability by 10 percent over pre-recession levels.

Nearly sixty business leaders toured Bilstein’s pristine shop floor and heard six front-line leaders discuss the changes that empowered their operators to take on more responsibility to run the day to day operations. The trust between the operators and leaders ultimately freed the time of management to focus on growth opportunities.

At each of five stations was a huddle board, a medium through which best practices and continuous improvement ideas are discussed on a daily basis. The huddle boards are something tangible – a meeting point and organization station – that helped facilitate improvement related discussions and information dissemination. Yet it was the people and their dedication to solving the problems listed on the huddle board each shift that were the true power behind the company’s solutions.

For Definity’s clients, huddle boards are one of many tools and techniques used to manage toward a sustainable system of continuous improvement. For Bilstein of America, the behavioral changes Definity helped put in place sparked a 12.5% plant-wide OEE increase, 10% margin expansion, a 9.6% increase in shocks produced per labor hour and – maybe the most indicative expression of the culture change – being voted as a Top Workplace in 2010 by the Cincinnati Enquirer and was a finalist in the Cincinnati Business Courier’s Best Places to Work 2010.

Please click to enjoy photos from the Bilstein of America EAGLE Soars Plant Tour.

Please click to read the entire Transformation EAGLE success story.

Please click to watch the Transformation EAGLE video.